Making a Kömmerling uPVC profile may seem simple, but it’s a carefully controlled process that combines precision, technology, and sustainability. Here’s how it happens:
1. Raw Materials and Preparation – Everything starts with high-quality raw materials. The PVC, stabilisers, and additives are carefully selected for durability, weather resistance, and colour stability. In our climate-controlled mixing rooms, these materials are blended to exact specifications to create the perfect compound for extrusion.
2. Extrusion Process – The blended uPVC is heated and fed into state-of-the-art extrusion machines. These machines shape the soft material into precise profiles used for windows and doors. The extrusion process is carefully monitored to ensure each profile is dimensionally accurate, strong, and smooth.
3. Cooling and Stabilising – After extrusion, profiles pass through a cooling system that sets the shape and prevents warping. At this stage, profiles are checked for straightness, surface quality, and structural integrity.
4. Quality Control – Profiles undergo multiple quality checks, including measurements for size, strength, and finish. Any defects are detected and corrected immediately. This ensures that only profiles meeting our strict global standards move forward.